Category Archives: All Over Screen Printing Companies

14May/14

Custom Screen Printing

All Over Screen Printing Companies, Contract Screen Printer, Contract Screen Printer NJ, Contract Screen Printers, Custom Screen Printing, Jumbo Screen Printing, Screen Printing Companies, Screen Printing Services, Wholesale Custom T Shirts, Wholesale Screen Printing

Custom Screen Printing

AMBRO Manufacturing is a Custom Screen Printing company based in New Jersey.  We work with companies of all sizes in the U.S. and Canada to provide them with contract Custom Screen Printing services.

With over 26 years of experience, and a family owned and operate mid-sized company, AMBRO Manufacturing understands the needs of each of our customers and we treat each job as though we would be wearing the garments our self.

Custom Screen Printing is tricky because every aspect of every job is custom.  We’re not making widgets here and we don’t just stamp out hundreds of the same thing each and every day.  Most of the time, we’re printing a companies brand mark, an organizations logo or a design that commemorates an important event or milestone.  So each and every time, we have to be as close to perfect as we can be.

Custom Screen Printing

The process of Custom Screen Printing begins with the art concept.  While every component of the process is important, without a great design the finished product will fall flat.  One of the nuances of Custom Screen Printing is that art on fabric, looks a lot different than art on paper.  Just like a painter that would paint on canvas needs to use different inks and techniques than those artists that create on paper, the Custom Screen Printing company needs to have expertise on which inks, techniques and art works on which type of fabrics.

When everyone wore 100% cotton T-shirts Custom Screen Printing was far easier, but with today’s performance blends, different inks, additives, temperatures, techniques and know how all come into play to ensure an amazing end result.

If you are interested in Custom Screen Printing please consider giving us a call (908) 806-8337 or email us.

Custom Screen Printing

Custom Screen Printing

12May/14

Sublimation T Shirts

All Over Screen Printing Companies, All Over T Shirt Printing, Contract Screen Printer, Contract Screen Printers, Dye Sublimation, Dye Sublimation T Shirt Printing, Sublimation T Shirts

Sublimation T Shirts

Creating Sublimation T Shirts was once only done prior to the T Shirt being sewn.  Fabric was sublimated and then cut and sewn into a T Shirt.  Today with advances in sublimation printing technology, specialized printers like AMBRO Manufacturing can print Sublimation T Shirts on T Shirts that are already T Shirts.

The results of printing Sublimation T Shirts after they are already sewn are spectacular, there are however some draw backs.  Typically this type of sublimation printing is done on a large industrial clam shell type heat press vs. the roll to roll fabric sublimation presses used in cut and sew operations.

While there are some minor drawbacks, start up T Shirt companies and large established companies should still consider post sewn dye sublimation, with the right design work and art, the end product rivals cut and sew products.  You might be surprised how many post cut and sew sublimated T Shirts are in stores today.

Sublimation T Shirts

One of the biggest benefits of post sewn Sublimation T Shirts is that the cost is far lower than sublimating fabric and cutting and sewing that fabric into a T Shirt.  One of the largest draw backs is the creasing or lack of sublimation that can occur on the sides or arm pits of the t-shirt.

Sublimation T Shirts relies heavily on high heat and flat transfer areas.  If there are any creases in the T Shirt when the heat is applied, it is possible that white areas are left un-sublimated.

Since the lower cost generally outweighs slight imperfections and white areas in difficult to notice places, Sublimation T Shirts on post sewn T Shirts has become very popular.

If you are interested in Sublimation T Shirts please consider giving us a call (908) 806-8337 or email us.

Sublimation T Shirts

Sublimation T Shirts

06May/14

Screen Printing Services

All Over Screen Printing Companies, Contract Screen Printer, Contract Screen Printer NJ, Contract Screen Printers, Jumbo Screen Printing, Screen Printing Services, Wholesale Custom T Shirts, Wholesale Screen Printing

Screen Printing Services

AMBRO Manufacturing provides the highest quality Screen Printing Services for the trade and for direct sales.  We have been providing Screen Printing Services since 1993 and have several in-house capabilities that enable us to offer quick turn-around and maintain 100% control over quality of our Screen Printing Services.

Screen Printing Services

Our in-house capabilities include:

  • Standard Size Screen Printing
  • Jumbo All Over Screen Printing
  • Sublimation Printing (All Over)
  • Embroidery
  • 280 Degree Embroidery
  • Cut & Sew
  • Laser Cutting & Etching
  • Pad Printing
  • Custom Vinyl Printing
  • eTextiles and Wearable Electronics

Screen Printing Services involves a few steps to ensure that your order is done just right.  Once your concept is finalized, you will work closely with our art staff to ensure that your vision can be translated properly to fabric or textiles.

When the artwork is finalized for your Screen Printing Services project, our production team will etch the image into specialized screens and register your design on the printing press.  After one or two sample prints to ensure proper registration, the pressman will begin printing your project.

Care is always taken when screen printing to ensure that each print looks as similar to the prior print as possible.  Most screen printing is done with artwork that include logos, branding and important messages about an event, company/organization or product.  While T-Shirts don’t seem like it, they are often as important as a print in a magazine or a commercial on television.  Extreme care must be taken by your silk screen partner to ensure that your brand or event is always represented properly.

Finding high quality, reasonably priced Screen Printing Services companies that can deliver on their promised dates and ensure that your work looks amazing is not easy.  If you are interested in talking further about Screen Printing Services, please consider giving us a call (908) 806-8337 or email us.

Screen Printing Services

Screen Printing Services

01May/14

Dye Sublimation T Shirt Printing

All Over Screen Printing Companies, Dye Sublimation, Dye Sublimation T Shirt Printing, Jumbo Screen Printing, Sublimation, Sublimation Printing

Dye Sublimation T Shirt Printing

One of the most impressive design methods for T-Shirts is the use of Dye Sublimation.  Dye Sublimation T Shirt Printing begins with a 100% white polyester t-shirt, a custom dye sublimation printer, special transfer papers, and most importantly a very good industrial heat iron or heat press.  The end results of Dye Sublimation T Shirt Printing is heavily reliant on ink quality, technique and heat.

Dye Sublimation T Shirt Printing

Companies that are launching their own line of t-shirts and are starting on a shoestring budget often turn to Dye Sublimation T Shirt Printing because of the low cost of entry.  Unlike screen printing that requires custom screens to be created for each color, and where the number of colors heavily influences the price, Dye Sublimation T Shirt Printing has virtually no setup, and the number of colors is irrelevant to the pricing.

The design work for each project begins at the concept stage, moves into the computer using standard graphic design software, and in minutes, a brilliantly colored t-shirt is created.

Many start up companies consider getting into sublimation and doing everything in-house, and there are some compelling offers out there for desktop sublimation set ups.  The issue that most start-up companies don’t consider is that one of the distinguishing factors of Dye Sublimation T Shirt Printing is the “all over” printing aspect.  100% of all desktop sublimation setups limit the user to a square or rectangular print field that is smaller than the overall garment.  This means that while you can sublimate on a budget, you can’t possibly cover the entire garment front and back with a desktop setup.

Serious Dye Sublimation T Shirt Printing operations have massive heat machines as big as your car that are required to print all over the garment on the front and the back.

Another consideration is that Dye Sublimation T Shirt Printing requires a 100% white garment to begin.  The t-shirts that you’ve seen are likely not all white, and that’s because the printer of that t-shirt changed the color from white to whatever colors were required in the design.

With a desktop setup you will be limited to a mostly white shirt, with sublimation prints in small areas.

If you are interested in launching your own line of sublimated t-shirts or you are interested in Dye Sublimation T Shirt Printing in general, please consider giving us a call (908) 806-8337 or email us.

Dye Sublimation T Shirt Printing

Dye Sublimation T Shirt Printing

28Apr/14

Wholesale Sublimation

All Over Screen Printing Companies, All Over T Shirt Printing, Contract Screen Printer, Contract Screen Printer NJ, Contract Screen Printers, Dye Sublimation, Jumbo Screen Printing, Screen Printing Companies, Sublimation, Sublimation Printing

Wholesale Sublimation

Dye Sublimation has dramatically increased in popularity in the last 5 years.  Most of the new lines of t-shirts that are hitting the market from small start-up companies are being printed using the Dye Sublimation process.  Wholesale Sublimation printing is a key component for these start-ups.  Dye Sublimation involves using specialized opaque inks and heat to fuse high quality images or designs into fabric and other polyester substrates.  Dye Sublimation will only work on 100% polyester fabrics or substrates, or a fabric or substrate with a high concentration of polyester.  Cousins of polyester like Rayon, Nylon, Satin and Spandex also work well for Sublimation Printing.

When searching for Wholesale Sublimation partners, small start-up companies need to be careful of selecting the right partner.

Wholesale Sublimation

When searching for the best Wholesale Sublimation partner to help launch your new line of t-shirts consider these things:

1. Will they create prototypes for you i.e. one of a kind to wear test and show off

2. Do they have low minimum orders 25 per run?

3. Can they provide fast turn around time within 2 weeks.

4.  Will your Wholesale Sublimation partner collaborate with you?

5.  Does your Wholesale Sublimation partner have patience and time to talk to you?

If you are launching a brand new t-shirt line, sublimation is a great option.  Screen printing works well and looks great, but for small run launch, sublimation is going to enable you to get an amazing print product and keep your launch costs low.

If you are looking for a high quality Wholesale Sublimation partner, we would be very interested in talking with you.  We are start-up friendly and are very flexible, which makes launching your new line of sublimated t-shirts a breeze.  Please consider giving us a call (908) 806-8337 or email us.

Wholesale Sublimation

Wholesale Sublimation

23Apr/14

Contract Screen Printers

All Over Screen Printing Companies, All Over T Shirt Printing, Contract Screen Printer, Contract Screen Printer NJ, Contract Screen Printers

Contract Screen Printers

Finding Contract Screen Printers with vision and passion is not an easy thing to do, but it’s imperative that you do!  The last thing that you want on an important garment decorating project that you are either doing personally or contracted to do for someone else, are Contract Screen Printers that treat you like you are one of many customers that just fill their coffers.

Contract Screen Printers

Printing a T-Shirt is much more than just laying down ink on fabric.  There is a lot of planning to be done in advance and a lot of questions to be answered.  For example, when interviewing potential Contract Screen Printers, ask these questions:

1.  How many customers do you have? And am I going to be important to you?
2.  Will you collaborate with me via phone or in person ?
3.  How will you ensure that my concept gets translated properly to the garment?4.  If I call you, am I going to get you on the phone or someone else?
5.  How do you build long term relationships with your customers?

Some of these may seem like deep questions to be asking Contract Screen Printers, but your business, brand and concept are important, you don’t want to trust them in the hands of some that wants to load and print your “stuff” and get them out of the shop as quickly as possible.  You’ll want to work with Contract Screen Printers that take care in their craft, that understand your project and will actually think about your goals and your company while they are preparing and printing your job.

If you are researching and seeking high quality Contract Screen Printers, please consider giving us a call (908) 806-8337 or email us.

Contract Screen Printers

Contract Screen Printers

21Apr/14

Silk Screen Printing

All Over Screen Printing Companies, All Over T Shirt Printing, Contract Screen Printer, Contract Screen Printer NJ, Jumbo Screen Printing, Screen Printing Companies, Wholesale Custom T Shirts, Wholesale Screen Printing

Silk Screen Printing

Silk Screen Printing is the process of using plastisol based inks and passing them through a silk screen onto a substrate, usually fabric, metal or glass.  The process of Silk Screen Printing evolves every year and new and interesting methods and techniques become available on a regular basis.

Most of the advances in Silk Screen Printing have come in the form of unique inks.  Today, if you are interested in Silk Screen Printing you can print with scented inks, florescent inks and even conductive inks used in the medical field.

Silk Screen Printing

One of the most intriguing aspects of Silk Screen Printing is the low cost of entry for start up companies that are launching their own t-shirt line.  For minimal set up fees and even lower cost per piece/print fees, any start up can get started with their brand in no time and with a tight budget.

Screen printing can also be used effectively on fabric that can be delivered in panels and then sewn into items like bags, covers, t-shirts and other items.  One of the major advantages of using screen printing as a method of personalization is the cost.  Other print methods like DTG or Sublimation produce unique results but are far more costly than screen printing.

For small projects, or prototypes, screen printing can provide rapid turn around and changes can be made quickly and within days.

When searching for a screen printing partner, one of the things that you want to check is if they are doing their printing on an automated press or by hand.  Hand presses produce inconsistent quality and produce items slowly.  When moving into full production, you may want to work with a shop that has automatic equipment so that they can print thousands of items per hour.

If you are interested in Silk Screen Printing or are trying to find a high quality and reasonably priced Silk Screen Printing services, please consider giving us a call (908) 806-8337 or email us.

Silk Screen Printing

Silk Screen Printing

18Apr/14

Sublimation Printing

All Over Screen Printing Companies, All Over T Shirt Printing, Sublimation, Wholesale Screen Printing

Sublimation Printing

Sublimation Printing is the process used to create amazing t-shirts and other garments with an eye popping color that looks almost identical to a photograph.  Sublimation printing begins with a 100% polyester garment, typically a T-Shirt.  Some poly blends can be used, but the lower the percentage of polyester, the more dull your Sublimation Printing product will appear.

Sublimation Printing relies on opaque inks that at a specific temperature turn into a gas and embed themselves into polyester fabric.  Since they are opaque, the substrate (T-Shirt) has to be white to start with, as the white of the fabric plays a major part in the Sublimation Printing results.  You can’t sublimate the color white, so any design element in your Sublimated T Shirt that is white, is actually the absence of sublimation dye.

Sublimation Printing

Through the use of Dye Sublimation, you can accomplish a result that covers an entire T Shirt with your design.  This means that your design concept can be printed on the sleeves and from the neck down to the bottom of the t shirt and all over the front and back.  Most of the T Shirts that you see in a retail store are sublimated while the T Shirt is still just a roll of fabric.  The fabric is then cut and sewn into a T-Shirt which provides true 100% sublimation coverage.  However, the technology has advanced to the point where you can sublimate on a T Shirt that has already been sewn.  There will be small gaps of white near the arm pits that can’t be helped due to a pre-sewn T Shirt with gaps near specific areas.

Typically, Sublimation Printing companies require high minimums and all over t shirt printing is costly as well, however, there are some companies that specialize in Sublimation Printing like AMBRO Manufacturing that will run small Sublimation Printing jobs in the range of 25-50 shirts per order.  AMBRO prints large runs of thousands of T Shirts as well, but AMBRO Manufacturing has found a niche in the small Sublimation Printing arena.

If you are interested in large or small quantity Sublimation Printing T Shirts, please consider giving us a call (908) 806-8337 or email us.

Sublimation Printing

Sublimation Printing

14Apr/14

Dye Sub

All Over Screen Printing Companies, All Over T Shirt Printing, Sublimation

Dye Sub

The process of Dye Sub Printing occurs on 100% polyester garments and produces a very vivid and eye catching color spectrum.  Many of today’s professional, college and even some high school football, basketball and lacrosse uniforms are printed using the dye sub printing method.

When printing with dye sub, your substrate (T-Shirt, Jersey etc …) must start out completely white and must be made out of 100% polyester, or at the very least a high polyester content, with cousins of polyester present for the balance of the fabric (Rayon, Nylon etc …)  Cotton and dye sub don’t mix and result in muted colors.

Dye Sub

Dye sub inks are opaque, in order to create every color in the spectrum with CMYK the ink base needs to be opaque so that the printer can layer inks and create different colors.  As a result, the base garment must be white to start.  The white fabric is dyed with the design.  In sublimation printing, there is no white ink, white in the design is the absence of dyes.  If you were to attempt to dye sub on a black garment, you would not see any image.

Professional dye sub companies produce some amazing results on pre and post sewn garments.  Most of the industry dye sublimates fabric while it is still on the roll and then those rolls of dye sub material are then cut and sewn into the finished garment.

However, recently garment decorating companies have been using dye sub on already finished garments and getting spectacular results.  Polyester (performance, moisture wicking) t-shirts can be dye sublimated on the front and back with acceptable results.

Dye sub on pre-sewn garments won’t yield perfect results, examples are that creases and folds usually near the arm pits and seams will result in white t-shirt showing through, but if the artist designs the t-shirt art properly, the results can look quite amazing.

If you are searching for a dye sub partner to help you with dye sublimated t-shirts, please consider giving us a call (908) 806-8337 or email us.

Dye Sub

Dye Sub

09Apr/14

USA Screen Printing

All Over Screen Printing Companies, All Over T Shirt Printing, Contract Screen Printer, Contract Screen Printer NJ, Jumbo Screen Printing, Screen Printing Companies, Wholesale Custom T Shirts, Wholesale Screen Printing

USA Screen Printing

Over the last decade there has been a big push on bringing manufacturing back to the United States and I can tell you that USA Screen Printing is a very strong niche industry and is thriving.  AMBRO Manufacturing has been in the screen printing industry for over 26 years and we’ve seen the industry change each year in a positive way.  New technologies for printing emerge and new methods and techniques are being developed on a regular basis.

What is most encouraging about USA Screen Printing methods and industries is that the bulk of the manufacturing of equipment, engineering, inks and processes are happening in the USA.  Major equipment manufacturing companies that support USA Screen Printing continue to release new products for the industry and do so right here on American soil.

When you are searching for an American Screen Printing Company, ask for samples of the work that they’ve done and if you are concerned that everything happens here in the USA, then ask questions about their in-house production capabilities.  Some companies may be based in the US, but sub their work over seas.  If you are working with a sub-contractor, you may be sending your work overseas without realizing it.

Most contract screen printers will welcome tours of their facility and when choosing a USA Screen Printing partner, it’s important to know who you are working with and what their in-house capabilities are.

USA Screen Printing

Screen printing is still a very economical way of promoting your organization, team, brand or business.  There are many selections of garments available for every price range and budget.  If you are looking to partner with a USA Screen Printing company for your screen printing project we would be interested in hearing from you.  Please consider giving us a call (908) 806-8337 or email us.

 

USA Screen Printing

USA Screen Printing