Category Archives: Dye Sublimation

12May/14

Sublimation T Shirts

Sublimation T Shirts

Creating Sublimation T Shirts was once only done prior to the T Shirt being sewn.  Fabric was sublimated and then cut and sewn into a T Shirt.  Today with advances in sublimation printing technology, specialized printers like AMBRO Manufacturing can print Sublimation T Shirts on T Shirts that are already T Shirts.

The results of printing Sublimation T Shirts after they are already sewn are spectacular, there are however some draw backs.  Typically this type of sublimation printing is done on a large industrial clam shell type heat press vs. the roll to roll fabric sublimation presses used in cut and sew operations.

While there are some minor drawbacks, start up T Shirt companies and large established companies should still consider post sewn dye sublimation, with the right design work and art, the end product rivals cut and sew products.  You might be surprised how many post cut and sew sublimated T Shirts are in stores today.

Sublimation T Shirts

One of the biggest benefits of post sewn Sublimation T Shirts is that the cost is far lower than sublimating fabric and cutting and sewing that fabric into a T Shirt.  One of the largest draw backs is the creasing or lack of sublimation that can occur on the sides or arm pits of the t-shirt.

Sublimation T Shirts relies heavily on high heat and flat transfer areas.  If there are any creases in the T Shirt when the heat is applied, it is possible that white areas are left un-sublimated.

Since the lower cost generally outweighs slight imperfections and white areas in difficult to notice places, Sublimation T Shirts on post sewn T Shirts has become very popular.

If you are interested in Sublimation T Shirts please consider giving us a call (908) 806-8337 or email us.

Sublimation T Shirts

Sublimation T Shirts

01May/14

Dye Sublimation T Shirt Printing

Dye Sublimation T Shirt Printing

One of the most impressive design methods for T-Shirts is the use of Dye Sublimation.  Dye Sublimation T Shirt Printing begins with a 100% white polyester t-shirt, a custom dye sublimation printer, special transfer papers, and most importantly a very good industrial heat iron or heat press.  The end results of Dye Sublimation T Shirt Printing is heavily reliant on ink quality, technique and heat.

Dye Sublimation T Shirt Printing

Companies that are launching their own line of t-shirts and are starting on a shoestring budget often turn to Dye Sublimation T Shirt Printing because of the low cost of entry.  Unlike screen printing that requires custom screens to be created for each color, and where the number of colors heavily influences the price, Dye Sublimation T Shirt Printing has virtually no setup, and the number of colors is irrelevant to the pricing.

The design work for each project begins at the concept stage, moves into the computer using standard graphic design software, and in minutes, a brilliantly colored t-shirt is created.

Many start up companies consider getting into sublimation and doing everything in-house, and there are some compelling offers out there for desktop sublimation set ups.  The issue that most start-up companies don’t consider is that one of the distinguishing factors of Dye Sublimation T Shirt Printing is the “all over” printing aspect.  100% of all desktop sublimation setups limit the user to a square or rectangular print field that is smaller than the overall garment.  This means that while you can sublimate on a budget, you can’t possibly cover the entire garment front and back with a desktop setup.

Serious Dye Sublimation T Shirt Printing operations have massive heat machines as big as your car that are required to print all over the garment on the front and the back.

Another consideration is that Dye Sublimation T Shirt Printing requires a 100% white garment to begin.  The t-shirts that you’ve seen are likely not all white, and that’s because the printer of that t-shirt changed the color from white to whatever colors were required in the design.

With a desktop setup you will be limited to a mostly white shirt, with sublimation prints in small areas.

If you are interested in launching your own line of sublimated t-shirts or you are interested in Dye Sublimation T Shirt Printing in general, please consider giving us a call (908) 806-8337 or email us.

Dye Sublimation T Shirt Printing

Dye Sublimation T Shirt Printing

28Apr/14

Wholesale Sublimation

Wholesale Sublimation

Dye Sublimation has dramatically increased in popularity in the last 5 years.  Most of the new lines of t-shirts that are hitting the market from small start-up companies are being printed using the Dye Sublimation process.  Wholesale Sublimation printing is a key component for these start-ups.  Dye Sublimation involves using specialized opaque inks and heat to fuse high quality images or designs into fabric and other polyester substrates.  Dye Sublimation will only work on 100% polyester fabrics or substrates, or a fabric or substrate with a high concentration of polyester.  Cousins of polyester like Rayon, Nylon, Satin and Spandex also work well for Sublimation Printing.

When searching for Wholesale Sublimation partners, small start-up companies need to be careful of selecting the right partner.

Wholesale Sublimation

When searching for the best Wholesale Sublimation partner to help launch your new line of t-shirts consider these things:

1. Will they create prototypes for you i.e. one of a kind to wear test and show off

2. Do they have low minimum orders 25 per run?

3. Can they provide fast turn around time within 2 weeks.

4.  Will your Wholesale Sublimation partner collaborate with you?

5.  Does your Wholesale Sublimation partner have patience and time to talk to you?

If you are launching a brand new t-shirt line, sublimation is a great option.  Screen printing works well and looks great, but for small run launch, sublimation is going to enable you to get an amazing print product and keep your launch costs low.

If you are looking for a high quality Wholesale Sublimation partner, we would be very interested in talking with you.  We are start-up friendly and are very flexible, which makes launching your new line of sublimated t-shirts a breeze.  Please consider giving us a call (908) 806-8337 or email us.

Wholesale Sublimation

Wholesale Sublimation