Category Archives: Large Screen Printing

08Oct/14
Simulated Process Screen Printing

Simulated Process Screen Printing

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Simulated Process Screen Printing

Simulated Process Screen Printing is a special screen printing method that allows screen printers to print in full color, high resolution quality and reproduce photo realistic results on dark garments.

Traditional 4 color process printing, not simulated, is used when printing on white garments, but when switching to dark garments, Simulated Process Screen Printing is required.

Where as a traditional 4 color process printing job is truly 4 colors, a simulated process screen printing job is typically 4 to 6 colors and depending on the design may be up to 10 colors.

Simulated Process Screen Printing

The process of Simulated Process Screen Printing relies on specialized custom inks that are opaque (can be seen through) and a software process of separating the colors of the original artwork into the 4 distinct colors required to produce the desired outcome.

As you are aware, your television can produce realistic images using only Red Green and Blue, in a similar technique, Simulated Process Screen Printing uses 4 colors and a white underbase to create the desired photo realistic effect for your garment.

AMBRO Manufacturing is a professional cut and sew, garment, fabric and textile decorating company based in New Jersey.  Our specialties include : Jumbo Screen Printing, Over Sized Screen Printing, Sublimation Printing, Embroidery, Cut and Sew and Simulated Process Screen Printing as well as 4 color process printing.

Our expert team of garment engineers will help you walk through the process of developing the perfect Simulated Process Screen Printing garment.  Speaking with us in advance of your project will ensure a great outcome.

We often find that our customers ask us for a specific item using a specific process, when there may be a better process that will yield better results.  It is for this reason that we approach each project as a consultative approach to ensure your satisfaction and a high quality product.

If you are interested in Simulated Process Screen Printing, please consider giving us a call (908) 806-8337 or email us.

Simulated Process Screen Printing

Simulated Process Screen Printing

07Oct/14
Professional Screen Printing

Professional Screen Printing

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Professional Screen Printing

AMBRO Manufacturing is a Professional Screen Printing company based in Flemington, NJ.  With over 30 years of garment, textile and fabric printing experience, AMBRO Manufacturing is well suited to handle any fabric printing job that you might have.

Professional Screen Printing

As a Professional Screen Printing company, AMBRO Manufacturing understands the requirements of the trade.  Providing high quality products, excellent customer service, premium communication and fair pricing are paramount on our clients lists of things that are important to them when deciding which Professional Screen Printing partner will handle their work.

AMBRO Manufacturing provides the following services, in house: Contract Screen Printing, Contract Jumbo Screen Printing, Contract Embroidery, Cut and Sew, DTG “Direct To Garment” printing and custom sewing services.

With a wide range of Professional Screen Printing services under one roof, AMBRO Manufacturing prides ourselves in being an American, one stop shop for your fabric needs.

When you are searching for a high quality Professional Screen Printing partner, the selection in the marketplace almost seems endless.  There are huge companies, medium sized and mom and pop shops that all seem to be able to provide the same level of products and services.

It is difficult to generalize how any one company will perform for you based on their size or years in business, however, the size and experience of the company that you choose can help or hurt you.

What I mean by this is that very large companies with a huge amount of experience sound like a great option, but you’ll often feel like a number in line vs. an important customer.  Very small companies with decent experience can seem like a great option but they may not have the capacity to keep up with our growing needs.  Medium companies often fall in the middle.

When selecting your screen printing partner, interview them, visit their site and ask to see samples of their work.  You’ll be able to quickly tell if they are the right fit for you.

If you are interested in finding a high quality, reasonably priced Professional Screen Printing company, please consider giving us a call (908) 806-8337 or email us.

Professional Screen Printing

Professional Screen Printing

02Oct/14
All Over Shirt

All Over Shirt

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All Over Shirt

AMBRO Manufacturing is a privately held and operated contract screen printer in Flemington, NJ.  Our specialties include : Jumbo Screen Printing, Over Sized Screen Printing, Large Format Screen Printing, Sublimation Printing and All Over Shirt Printing.

All Over Shirt

All Over Shirt Screen Printing is very different than standard screen printing.  The first and most missed element is the various additional screens required for the process.

In most standard screen printing jobs, the most screens that you might use for different sizes would be two sets.  Typically a set for adult and a set for youth.  In All Over Shirt Screen Printing, one set per size is required.  So if you have 6 sizes in your run and you have 4 colors in each design, you’ll need 24 screens for that single job.  Since screen setup costs for All Over Shirt prints tend to be higher, you may want to prepare your client for much higher setup fees.

By natue an All Over Shirt screen print is … well … all over.  The integrity of a specific design might be impacted by the size of the shirt.  As an example, let’s say that you were licensed to print Kermit The Frog.  If Kermit’s head was 30 inches wide in the design and you were printing on Small, Medium, Large, XL and 2XL, Kermit’s ears would not get printed on the smalls and mediums because 30 inches exceeds the width of those garments.  Kermit would fit perfectly on the large and on the XL and 2XL there would be a lot of blank space.  Each size shirt in the rung would make the design look very different.  It is for this reason that in a true All Over Shirt print, separate screens for each size shirt must be made.

If you are interested in All Over Shirt Printing, please consider giving us a call (908) 806-8337 or email us.

All Over Shirt

All Over Shirt

29Sep/14
Oversized Screen Printing T Shirts

Oversized Screen Printing T Shirts

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Oversized Screen Printing T Shirts

AMBRO Manufacturing provides Oversized Screen Printing T Shirts to companies across the U.S.  With custom made jumbo screen printing presses, our specialties include: Jumbo Screen Printing, Over Sized Screen Printing, Large Format Screen Printing and Oversized Screen Printing T Shirts.

Oversized Screen Printing T Shirts

One of the frustrating components of searching for a contract screen printing company that specializes in Oversized Screen Printing T Shirts is that your results will turn up hundreds of candidates, and none of them can print as big as you need them too.

Unfortunately, there is no definitive definition of the word “Oversized” when it comes to the print world.  This means that you might be hitching your cart to a screen printer who defines oversized as 25″.  While that is an impressive print stroke, it’s no where near “oversized”.

We believe that Oversized Screen Printing T Shirts should not come into play until a minimum of 40″.  Our standard Jumbo or Oversized screen printing area is 40″ x 40″.  Beyond that we have several specialty screens, that measure in feet vs inches.  Whatever the print job requires, we can handle.

AMBRO Manufacturing staffs an in house machine shop that regularly develops new screens to meet the needs of our customers.  If you have an Oversized Screen Printing requirement, we would like to meet you.

Most of the Oversized Screen Printing T Shirts work that we do is actually on T-Shirts, but there is a wide range of other garments, fabrics and textiles that we print on where oversized screen printing is required.  From flags, to blankets, towels, trade show banners and many other items, our jumbo screen printing presses can handle the work.

Even more important than our equipment is our experience and knowledge.  We spend time in advance of starting a project, talking with customers to ensure that we fully understand their requirements.

If you are interested in Oversized Screen Printing T Shirts, please consider giving us a call (908) 806-8337 or email us.

Oversized Screen Printing T Shirts

Oversized Screen Printing T Shirts

25Sep/14
Large Screen Printing

Large Screen Printing

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Large Screen Printing

Large Screen Printing is a relative term in the screen printing industry.  Many screen printers claim to have the capabilities to print Jumbo Screen Prints or Over Sized Screen Printing.  Some call this All Over Shirt Printing or All-Over-Shirt Prints.  Ideally, Large Screen Printing is the largest surface area of print that you need for your project.

Large Screen Printing

As an expert garment, textile and fabric printing company, AMBRO Manufacturing has over 30 years of experience in the Screen Printing industry.  Our primary specialty is Large Screen Printing.  With a standard large print area of 40″ x 40″, we can handle most Large Screen Printing jobs without the need for retooling.  However, we have an onsite machine shop that is capable of developing any size screen required for your print job.

When using Large Screen Printing for your project, keep in mind that unlike traditional screen printing, all over prints require that you have a separate screen for each size garment in your run.  This will translate into slightly higher setup costs but will result in you achieving your overall result.

Custom Dye Sublimation Printing can often be mistaken for Large Screen Printing.  The overall nature of the print is similar, but the technologies are different and the look and feel of the fabrics are also different.

Sublimation technology requires polyester fabrics and Large Screen Printing has no fabric preference.  This is a benefit for using screen printing.  However, Sublimation technology saturates the fabric and leaves virtually 100% coverage with no added weight or feel to the garment, Large Screen Printing leaves a fair amount of ink on the surface of the fabric.

Working with large screen printing and all over shirt printing experts is a must when considering a project of this type.  Pre Planning makes a huge difference in the end result.

If you are interested in Large Screen Printing, please consider giving us a call (908) 806-8337 or email us.

Large Screen Printing

Large Screen Printing