Category Archives: Dye Sublimation

10Jul/14

Sublimation Shirts

Sublimation Shirts

AMBRO Manufacturing is a wholesale contract screen printing, contract embroidery and contract Sublimation Shirts provider.  With over 30 years of experience, AMBRO Manufacturing provides outstanding customer service, amazing sublimation prints, fast turn around and no stress during your sublimation project.

Sublimation Shirts

As an experienced Sublimation Shirts provider, AMBRO Manufacturing is aware of the pitfalls and nuances of post sewn garment dye sublimation.

Typically dye sublimation is most effective when performed on flat fabrics using a roll to roll dye sublimation press.  These presses can produce vivid and beautiful colors and designs on one or both sides of the fabric.

Starting out with 100% polyester fabrics in white, dye sublimation companies decorate rolls of fabric that are then sent to cut and sew facilities to be sewn together into finished garments.  Mostly done outside of the United States, these cut and sew manufacturing facilities can take anywhere from 4 to 12 weeks to complete a project and the quality and consistency vary.

Recently, new methods of creating Sublimation Shirts and new technologies have enabled custom dye sublimation decorating companies to create amazing designs on T-Shirts that have already been sewn into T-Shirts.  This type of dye sublimation printing eliminates the time delay and expense of off shore or on shore custom cut and sew operations.

There are some minor effects of post sewn dye sublimation that include accidental folds and missed dye sub areas, but these typically occur in areas that are not readily noticeable.  When compared to the time requirements and costs of off shore cut and sew, these minor defects become far less important to customers.

If you are interested in Sublimation Shirts, we would like to meet you.  Please consider giving us a call (908) 806-8337 or email us.

Sublimation Shirts

Sublimation Shirts

27Jun/14

What is Sublimation

What is Sublimation

The process of dye sublimation enables fashion designers and entrepreneurs to launch new lines of clothing with vivid and eye catching fabrics in days rather than weeks and months.  If you’ve been asking yourself what is sublimation, it’s without doubt a subject that you want to familiarize yourself with, especially if you are involved in the fashion industry.

What is Sublimation

Dye sublimation is effective only on polyester of polyester family member fabrics.  For example, fabrics like Nylon, Rayon, Spandex, Satin and Polyester blends all accept dye sublimation printing and provide vivid results.

Using the right garment decorator that has experience with dye sublimation, opens virtually limitless options for fabric designs.

What is Sublimation?  Sublimation is your key to rapid fashion prototyping, low run minimums and amazing production quality results.  Almost any garment can be sublimated.  Speaking with a sublimation industry expert can help give you ideas on what products that are pre-sewn can be sublimated.  Items like T-Shirts, Shorts, Pillow Cases, Socks and Headbands can all be dye sublimated.

In order to successfully launch a dye sublimated brand, partnering with a qualified Sublimation Specialist is essential.  Jumbo all over shirt printing requires industrial sublimation equipment and experience.  Working off shore can provide low price points, but often results in long turn around times, inconsistent quality and frustration.

There are qualified U.S. companies like AMBRO Manufacturing that offer fast turn around, prototyping, phone and in person consultation and competitive price points.  Investing in a product launch that requires sublimation is not challenging if you partner with the right Dye Sublimation expert.

If you have been asking yourself What is Sublimation? AMBRO Manufacturing is interested in speaking with you.  Please consider giving us a call (908) 806-8337 or email us.

What Is Sublimation

What Is Sublimation

23Jun/14

All Over Sublimation Printing

All Over Sublimation Printing

The process of converting a 100% polyester white Tee Shirt into a work of art is called All Over Sublimation Printing.  This process involved amazing artwork, specialty printing equipment, experience and a lot of work space area.

All Over Sublimation Printing

There has been a major resurgence of All Over Sublimation Printing in today’s fashion market.  Many of the all over t shirt designs that you see in retail stores today are All Over Sublimation Printing.

Sublimation printing offers a lot of flexibility to the professional and amature fashion designer.  With the ability to wrap a design in 360 degrees around a Tee Shirt, the possibilities of design are truly endless.

When All Over Sublimation Printing was first introduced, limitations of design included the need to have a completely flat piece of fabric to sublimate.  This meant that designers that wanted to use sublimation printing had to also involve cut and sew in their process.

Today, with advanced in wide format printing, industrial heat supply and some clever Tee Shirt designing, All Over Sublimation Printing can be accomplished on an already sewn Tee Shirt.  There are some glitches in the process and it’s impossible to achieve 100% coverage, but experienced sublimation printers can achieve 98%-99% coverage.  Some “missed” areas may occur near the neck line and the arm pits.

When comparing the cost of a cut and sew project with a post sewn Tee Shirt Sublimation project, those small glitches are often acceptable to customers.

AMBRO Manufacturing is a large sublimation printing company based in New Jersey.  Our expertise on all over printing including sublimation printing can assist you in your sublimation printing project.

If you are interested in All Over Sublimation Printing, please consider giving us a call (908) 806-8337 or email us.

All Over Sublimation Printing

All Over Sublimation Printing

20Jun/14

Sublimation Printing T Shirts

Sublimation Printing T Shirts

AMBRO Manufacturing is a custom garment, textile and fabric printing company in New Jersey.  An area of specialty for our company is Sublimation Printing T Shirts.

Sublimation Printing T Shirts involves the use of specialized fabrics, typically polyester, or polyester family members i.e. Rayon, Nylon, Spandex, Satin etc … Industrial Heat, Specialty Inks, Knowledge and Experience all go into making the perfect dye sublimated T Shirt.

Sublimation Printing T Shirts

AMBRO Manufacturing provides Sublimation Printing T Shirts wholesale to the trade.  Prices on per print for dye sublimation range from $9-$15 for a typical sized garment.  Fabric sublimation ranges based on the width of the fabric and the design.

While most of the work that we do is on already finished garments, we do offer Sublimation Printing T Shirts services but for fabric printing only.  If you are a cut and sew operation or you would like us to cut and sew your project, we can accommodate those requirements as well.

When working with your clients on their Sublimation Printing T Shirts projects, you will want to encourage them to design their artwork in a way that allows for some of the nuances of sublimation printing on a post sewn garment.

For example, small creases usually near the neck line or arm pit area can occur when providing Sublimation Printing T Shirts services on post sewn garments.  The reason for these tiny issues relate to not being able to keep a post sewn garment completely flat.  While 98% of the garment will be sublimated, it’s nearly impossible to get 100% coverage due to seams and wrinkles.

When you weigh the costs of a full cut and sew project with these small issues, it is often acceptable to have small white / non-sublimated areas in your Sublimation Printing T Shirts projects.

If you are interested in Sublimation Printing T Shirts projects, please consider giving us a call (908) 806-8337 or email us.

Sublimation Printing T Shirts

Sublimation Printing T Shirts

16Jun/14

All Over Screen Printing

All Over Screen Printing

The process of All Over Screen Printing is different that what companies and consumers have seen with custom dye sublimation printing.  Using similar screen printing technologies and techniques, specialty screen printers like AMBRO Manufacturing can great amazing All Over Screen Printing designs on fabrics of any type, garments, textiles and a variety of other substrates.

All Over Screen Printing

The process of All Over Screen Printing offers a very unique and eye catching look on a T-Shirt.  With specialized equipment, All Over Screen Printing screen printing companies can produce works of art on a standard T-Shirt.

With design options that run from the neck through the sleeves and down to the waist, even images that wrap around from the front to the back of the T-Shirt, Jumbo over sized screen printing makes an impact.

This type of fabric printing is not limited to just your every day T-Shirt, All Over Screen Printing can be used on large bolts of fabric that are later cut and sewn into finished products.  Banners, Table Cloths, Pillow Cases, Sheets, Drapes and many other fabric items can be candidates for All Over Screen Printing.

When researching this type of Jumbo All Over Print, discuss with your screen printer how many colors are available for your requirements, the largest print size area and what specialty art requirements are needed to reproduce your image or artwork to suit your needs.

This type of specialty screen printing will require extra time in the pre-production phase of your project as well as during production.  Depending on the size of your jumbo print, special registration and time may be required to achieve your desired results.

If you are interested in All Over Screen Printing please consider giving us a call (908) 806-8337 or email us.

All Over Screen Printing

All Over Screen Printing

 

13Jun/14

Dye Sublimation Printing

Dye Sublimation Printing

Dye Sublimation Printing is a specialized garment decorating technique that involves sublimation inks, polyester fabrics and large scale industrial heat.  A question that we get asked a lot is what are the wholesale costs of Dye Sublimation Printing?

Dye Sublimation Printing

As a wholesale provider of Dye Sublimation Printing, AMBRO Manufacturing works with a large number of resellers and brokers of garment decorating services.  When the question of price comes up, we typically see a shock reaction to the decoration costs of wholesale Dye Sublimation Printing.

Most contractors are use to contract screen printing prices which range in cost from $.90 to $3.00 depending on the quantity of garments being decorated, the number of colors and various set up costs.  Screen Printing is a quick process where dozens of shirts can be produced each hour.  Along with scale, comes a lower price point.

With Dye Sublimation Printing, even in a wholesale environment, costs typically range from $9 to $15 per print side of a T-Shirt.  This means that a completed shirt, at wholesale, can be anywhere from $18-$30 in price, which is far more than $.90 or $3.00.

What brokers must realize is that typically, even in an industrial setting, sublimation is a lengthy and costly process.  Each shirt has to be done one at a time and printed twice, once on the front and once on the back.

When Dye Sublimation Printing on fabric, i.e. not already sewn T-Shirts, the process is far different.  Fabric Dye Sublimation Printing is typically done on a roll to roll machine that can run 24 hours per day sublimating hundreds of yards of fabric per hour.  That fabric can then be sewn into garments at a later time.

However, when Dye Sublimation Printing on already sewn T-Shirts, you can’t use roll to roll Dye Sublimation Printing and individual operators have to spend time flattening each shirt, one at a time, and carefully pressing images onto each side of the T-Shirt while protecting areas of the shirt that should not be sublimated.  When you add the cost of the equipment, inks and disposables used for each shirt, the costs have to be far higher than screen printing.

Higher costs on wholesale Dye Sublimation Printing should not be a surprise, as these garments typically retail for between $65 and $85.  When you are talking with your clients about sublimation, setting their expectations to a higher price point is important.

If you are interested in Dye Sublimation Printing, please consider giving us a call (908) 806-8337 or email us.

Dye Sublimation Printing

Dye Sublimation Printing

10Jun/14

Large Screen Print

Large Screen Print

Large Screen Print projects require specialized and unique equipment to accomplish.  Most screen printing facilities offer standard print sizes and won’t allow for a Large Screen Print.  After all, most screen printing presses are made for T-Shirts, so even if you wear a 6XL, you don’t need a design much bigger than 14″ on the front and back of your shirt.

So what happens if you need a print image that’s 40″ wide or wider?  What if you don’t want the image screen printed on a T-Shirt but you want Large Screen Print for fabric panels?

Most standard screen printing companies would have a challenge printing on large fabric panels.  With our jumbo screen printing presses, AMBRO Manufacturing can print on any fabric, of any size.

Large Screen Print

Large Screen Print requires the use of specialized equipment and knowledge.  What makes jumbo screen printing even more challenging is that for some Large Screen Print jobs, equipment is not available to accomplish the work.  This means that custom screen printing shops like AMBRO Manufacturing have to manufacture or re-tool equipment to achieve your desired results.

Using our in-house machine shop will custom fabricate the necessary parts and adjustments to achieve the best results for your project.  Our experienced staff will guide you through the entire process, answering each of your questions and getting our questions answered so that we can achieve the right results for your project.

A large part of a successful Jumbo Screen Printing project is early communication.  When our design team understands the screen printing requirements of your project, we can guide your team early in the process to ensure that the print quality that you expect is achieved.

If you are interested in Large Screen Print services, please give us a call (908) 806-8337 or email us.

Large Screen Print

Large Screen Print

09Jun/14

Tees Design

Tees Design

AMBRO Manufacturing specializes in Tees Design and has been decorating garments for over three decades.  Our in-house Tees Design staff has access to a wide range of garment decorating technologies that include : Oversize T Shirt Printing, Jumbo T Shirt Printing, Sublimation Printing, Embroidery, DTG (Direct To Garment) printing and Digital Vinyl Print and Transfer.

Tees Design

There are many  online t shirt designing tools that enable individuals and companies to create custom Tees Design with relative ease.  However, these tools are somewhat limiting and only allow for stock clip art, uploaded clip art and some fonts to be used.  More advanced Tees Design methods like half tones, jumbo prints, drop shadows and other techniques and methods that make your Tees Design pop are not available in most online t shirt design tools.

Most contract screen printing companies have in-house art staff that can work with you to create Tees Design that could never be accomplished with a cookie cutter t shirt design tool.  You might be amazed at some of the things that you can accomplish with an affordable two color design, or a one color design that incorporates fades and half tones.

Using online design tools is great if you want a standard size print shirt, with minimal artistic flair.  But if you are looking for the wow factor and you want to turn heads with your designs, working with a talented T Shirt artist at a contract screen printing company can produce amazing results.

If you are concerned that working with a professional on staff artist will increase the cost of your project, you might be interested that many contract screen printers won’t charge you for art if you are ordering a specific quantity of T Shirts.

If you are interested in Tees Design please consider giving us a call (908) 806-8337 or email us.

Tees Design

Tees Design

 

 

06Jun/14

Custom Screen Printed T-Shirts

Custom Screen Printed T-Shirts

Custom Screen Printed T-Shirts have always been popular and there is no shortage of companies out there willing to create them for you, so how do you pick the best company to partner with to create Custom Screen Printed T-Shirts for your business, your event or just for fun?

Custom Screen Printed T-Shirts

It’s not easy to determine which company is right for your Custom Screen Printed T-Shirts project, the choices are vast and so are the end results in terms of quality and consistency.

Choosing the right partner to print your T-Shirts comes down to these top ten things :

#1.  Does the company have the right experience to do your project?
#2.  Does the company have the resources to complete your project on time?
#3.  Do you have a confidence level in the people that you are working with?
#4.  Does the quality of work meet with your expectations?
#5.  Can you communicate regularly and well with the company?
#6.  Has the company done work like this before?
#7.  How important of a customer will you be to this company?
#8.  Is the company financially stable?
#9.  Do the terms of the company agree with your business model?
#10.  What is your gut telling you about the company?  Do you like them?

AMBRO Manufacturing has been in the garment and textile decorating industry for more than three decades.  Privately held and operated, based in New Jersey (NJ), AMBRO Manufacturing has the expertise and experience that you will need to have your Custom Screen Printed T-Shirts project done on time and above your expectations.

If you are interested in Custom Screen Printed T-Shirts, please consider giving us a call (908) 806-8337 or email us.

Custom Screen Printed T-Shirts

Custom Screen Printed T-Shirts

 

03Jun/14

Wholesale Screen Printers

Wholesale Screen Printers

Identifying Wholesale Screen Printers with a strong reputation for integrity, quality and strong business acumen is a serious challenge.  If you add to that list … turn around time, in-house abilities, communication skills and reliability your list becomes very short.

AMBRO Manufacturing is one of the very few large Wholesale Screen Printers in New Jersey (NJ).  With over three decades of garment decorating experience, AMBRO Manufacturing has done work with many Fortune 500 companies as well as small mom and pop shops.  All of our customers are important to us and we pride ourselves on being a strong business partner for everyone that we work with.

Wholesale Screen Printers

AMBRO Manufacturing provides the following services to the trade at wholesale prices:

  • Screen Printing Services
  • Jumbo All Over Shirt Screen Printing
  • DTG “Direct To Garment” Printing
  • Sublimation Printing
  • Embroidery
  • Cut & Sew

What’s more is that AMBRO Manufacturing provides all of these services under one roof, in the U.S.  We do not sub-contract our work over seas, all of our production is done in house in New Jersey (NJ)

Working with Wholesale Screen Printers requires a good deal of communication and understanding between both parties.  With each screen printing job being a custom job, communication is critical.

When choosing the right Wholesale Screen Printers, make sure that you are asking a lot of questions about their internal capabilities, their turn-around time, their busy periods and the skill and talent levels of the individuals working on your projects.

When appropriate, site visits and conference calls can be great tools to help you and your team understand the culture and business practices of potential partners.

If you have been searching for high quality, wholesale priced, customer service focused Wholesale Screen Printers please consider giving us a call (908) 806-8337 or email us.

Wholesale Screen Printers

Wholesale Screen Printers